Manufacturing Operations Management

a manufacturing module

Overview

Increase productivity, minimise loss and lower production costs with SYSPRO’s Manufacturing Operations Management solution.

To gain the competitive edge, manufacturers must be agile enough to respond to market demands at all levels of operation without increasing costs and waste or sacrificing efficiency. Our attitudes towards new technologies can mean the difference between success and failure. Industry 4.0 – the ‘Fourth Industrial Revolution’ – is still in the early days of adoption, but the changes it promises are profound. Over the next decade, forward-thinking businesses will transform themselves through connectivity, data, automation, and an increasingly sophisticated workforce.

SYSPRO’s Manufacturing Operations Management Solution can help you revolutionize your company to gain competitive advantage in today’s market. It provides complete manufacturing lifecycle management from planning, scheduling, publishing, collecting, tracking and analyzing to optimize and improve end-to-end manufacturing operations. Together with SYSPRO’s ERP this Manufacturing Execution System (MES) offers a unique level of delivery, cost and quality control of manufacturing operations for job shop, batch production, production line and mixed mode environments.

The Benefits of Manufacturing Operations Management

  • Simple and accurate data collection
  • Real time status tracking of jobs, employees and equipment
  • Powerful employee and equipment performance analysis
  • Seamless integration with SYSPRO ERP
  • Flexible and simple to use
  • Easily create, update and share schedules
  • Out–of–the–box analytics
  • Lower production costs and higher margins
  • Increased productivity and output
  • Competitive advantage
  • Shorten delivery times with smarter use of materials and resources
  • Give accurate customer promise dates by quickly simulating scenarios based on real capacity.

Manufacturing Operations Management Features

  • Visual Planning Board – define your resources and their available capacity by the shifts that they operate. Create, optimize and share your production schedule online. Publish job lists to your resources for easy data collection.
  • Dashboard – balance equipment utilization and order fulfilment to maximize factory output. View your most/least utilized resources, top orders by value and popular products by volume.
  • Production Plan – view the agreed production plan. List and/or print shop packets. Review progress including hours reported, quantities produced and issues logged to expedite and/or provide delivery information.
  • Loss Management – dashboard realization of loss across your manufacturing operations with every loss identified, classified (Six Big Loss) and quantified to allow for counter measures to be applied and continuous improvement to be made.
  • Dashboard – factory level analytics of your equipment showing both OEE and TEEP key performance indicators. Drilldown to supporting metrics and measurement of Loading, Availability, Performance and Quality.
  • Safe and Secure – sign in authentication with full organizational control to restrict information that can be viewed by workgroup or individual.
  • Employee Status – at-a-glance live view of your employees, what their current status is, what they are working on, and how they are performing during their shift. Drill down into each employee card for a detailed view. Use status indicators to access their workbench to help with clocking and other management issues.
  • Equipment Status – at-a-glance live view of your equipment, what the current status is, what jobs they are running, and how they are performing during the shift. Drill down into each equipment card for a detailed view. Use status indicators to access the equipment workbench for management purposes.
  • Job Status – review open jobs to check their status. Use progress bars to gain visibility of hours booked, materials issued and overall progress at a glance. Drill down to view specific job details including attached documents and issues recorded.
  • Availability – detailed analysis of the availability of your employees or equipment with comparisons to last month and/or quarter to understand trends. Use this to gain insight of your actual uptime compared with your planned uptime and see where unplanned downtime occurs in relation to equipment breakdowns, tooling failures, operator shortages and more.
  • Anytime, Anywhere – access mission critical information whenever and wherever you need it via tablet and/or mobile devices.

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